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1.
《中国航空学报》2020,33(2):391-406
A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior. 相似文献
2.
超高速机械动密封需满足CZ-5运载火箭伺服系统中涡轮泵可靠性及寿命指标要求。离子注入作为重要的金属材料表面改性技术,对有效改善机械密封副旋转环表面摩擦磨损特性至关重要。在对密封动环表面离子注入可行性研究的基础上,提出了对其密封副配对摩擦磨损特性进行综合验证的试验方案。通过选取常用典型石墨与旋转金属环配副进行干磨条件下的试验测试,改变线速度、端面比压,使用摩擦磨损试验机对比分析了配对摩擦副的摩擦磨损特性,系统研究了载荷和转速对密封副配对摩擦系数的影响规律,揭示其密封摩擦学特性。通过机械密封在温度应力下的工作可靠性分析以及密封副整机稳态工作性能验证,为超高速涡轮泵的寿命与可靠性试验验证提供了一个合理的、高效费比的技术途径。 相似文献
3.
《中国航空学报》2020,33(3):792-804
SiCp/Al composites have excellent comprehensive properties and have been widely used in aerospace, automotive industry and other fields. Due to the huge difference in performance between SiC particles and matrix alloys, traditional fusion welding methods are difficult to meet the join requirements of SiCp/Al composites. Friction stir joining (friction stir welding), as a solid phase joining process, has been proved to be a new technology with fine prospect in joining SiCp/Al composites compared with fusion welding process. Although some progress has been made in recent years, there are still full of challenges. In this paper, the research status of friction stir joining of SiCp/Al composites in recent years is expatiated, including the weldability of SiCp/Al composites, the macrostructure and the microstructure of joints, mechanical properties of joints, and tool wear and monitoring. Furthermore, the existing challenges of friction stir joining of SiCp/Al composites are summarized and the future development directions are prospected. 相似文献
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利用球-盘高温摩擦磨损试验机对GT35硬质合金进行摩擦磨损实验,研究了GT35硬质合金材料的摩擦磨损特性及机理。分析了不同温度和不同摩擦半径情况下GT35硬质合金的摩擦磨损行为。结果表明:在法向载荷不变的条件下,GT35硬质合金的摩擦系数和比磨损率均随温度的上升而增大,其摩擦系数和比磨损率随摩擦半径的增加也呈上升的变化趋势。 相似文献
9.
采用气相渗硅工艺(GSI)制备C/C-Si C复合材料,研究了C/C素坯密度对GSI C/C-Si C复合材料物相组成与摩擦磨损性能的影响,分析了C/C-Si C复合材料的制动过程,并归纳了其摩擦磨损机理。结果表明,随着C/C素坯密度的增大,GSI C/C-Si C复合材料的密度呈递减趋势,且C含量和开气孔率逐渐增加,而Si C含量和残余Si含量逐渐减少;自对偶条件下,复合材料的平均摩擦系数、磨损率均呈现先增大后减小的趋势,当C/C素坯密度为1.25g/cm3时有最大值,而制动稳定系数则不断增大。GSI C/C-Si C复合材料的制动过程是犁沟效应和粘着效应共同作用的结果,制动初始阶段和刹停阶段以犁沟效应为主,中间阶段以粘着效应为主。 相似文献
10.
Leakage due to wear is one of the main failure modes of aero-hydraulic spool valves. This paper established a practical coupling wear model for aero-hydraulic spool valves based on dynamic system modelling theory. Firstly, the experiment for wear mechanism verification proved that adhesive wear and abrasive wear did coexist during the working process of spool valves. Sec-ondly coupling behavior of each wear mechanism was characterized by analyzing actual time-variation of model parameters during wear evolution process. Meanwhile, Archard model and three-body abrasive wear model were utilized for adhesive wear and abrasive wear, respectively. Furthermore, their coupling wear model was established by calculating the actual wear volume. Finally, from the result of formal test, all the required parameters for our model were obtained. The relative error between model prediction and data of pre-test was also presented to verify the accuracy of model, which demonstrated that our model was useful for providing accurate prediction of spool valve’s wear life. 相似文献